Photo #1 of the third AT&T Board prior to sanding beginning |
This is the third POPBox Hockey full sized board that we are making out of the 30+ year old AT&T Phone room wall mount wood donation we received. Again, This game board wood is 3/4" thick and good thing as a lot of the wood is being removed to sand them smooth!
History: There were two boards that were pulled off the wall which we were able to cut up and get six total game boards out of. The edges of the board had some water damage and some was just plain so old it was falling apart. The CENTER of these boards were salvageable so we took them outside, turned on the old skill saw, and cut them to our specs. The wood is now cut in to game boards and the wood actually looks FANTASTIC!
Photo #2 of the third AT&T Board showing half way through round 1 of sanding |
Got the side boards and goal end boards picked for AT&T Board 3. Next we get them measured and cut, the middle board isnt measured or cut until the entire board is squared up with corner clamps so that the exact size can be determined. The middle board becomes a REAL headache if its too long or too short during the assembly step.
AT&T Board 2 with its sides and goal ends! |
Starting to resemble a game board, love it! |
We always love the step were the first fit test is done. The boards FINALLY look like something!
Day 3:
We squared up the boards and determined if they need to be trimmed. This board needed no trimming. The goals are cut and the middle board is measured, cut and fitted. Once its fitted the middle slots are cut. Finally we cut the corner banks and the goalies are now cut.
All the pieces, waiting to be assmbled |
Day 4:
We did a TON of sanding sanding sanding! Then we did a final dry fit up. This board lines up nicely but there is one of the long side boards that will need to be straightened during assembly.
Dry fit, Looking Good! |